Project Overview
Verslues Construction, under the leadership of Vice President Frank Verslues, recently began a project for Pleus Cabinets, a metal building designed with DonoBrace; the innovative bracing system simplifies metal building construction.
The project provided valuable insights into how this next generation bracing technology performs in practical field conditions, revealing significant advantages that could shape the future of metal building construction standards.
The DonoBrace Solution
DonoBrace represents a paradigm shift in bracing system design, featuring an intuitive layout where components aren't pre-cut for specific locations. This approach eliminates the common problem of sorting through similar-looking pieces and second-guessing component labels during installation.
Key System Features:
- Intuitive component layout and assembly process
- Universal parts that aren't location-specific
- Streamlined installation methodology
- Error-proofing design that reduces rework
Tooling Considerations
As with any construction project, having the right tooling is critical to success and DonoBrace is no exception. Frank Verslues observed that the tight clearance around the DB5 end-bracket connectors underscores the importance of having specialized onsite tooling to ensure efficient final adjustments. After reviewing this need, the team at Behlen Custom Fab has committed to including appropriate tooling with every future shipment - making DonoBrace even easier to install.
Installation Performance Results
The Pleus Cabinets project demonstrated the competitive installation speed of DonoBrace matching the fastest traditional systems while providing additional benefits:
Speed Comparison (25'-30' X-Brace Installation)
- DonoBrace: 20 minutes, 2 erectors
- Traditional Angle Bracing: 60 minutes, 3 erectors (DonoBrace is 67% faster)
- Rod with Hillside: 30 minutes, 2 erectors (DonoBrace is 33% faster)
- Cable System: 20 minutes, 2 erectors
Beyond installation time, traditional pre-cut bracing presents additional challenges, including component mix-ups between bays, unclear labeling systems, and the potential for installation errors that require costly rework.
Overall Benefits Observed
Simplified Installation Process "Our first take on DonoBrace was how simple it is," noted Frank Verslues. "The layout is intuitive, components fit as expected, and the install moved along without much back-and-forth. From uncrating to assembly, it felt quick and clear."
Enhanced Error Prevention The system's most significant advantage proved to be its error-proofing capabilities. Traditional pre-cut bracing systems create opportunities for component confusion, but DonoBrace's universal parts approach eliminated these installation pitfalls. This translated directly into fewer mistakes, reduced rework, and steadier project progress.
Maintained Project Parameters DonoBrace fitted seamlessly within existing schedules, crew requirements, and budget constraints while delivering the installation benefits.
Conclusion
The Pleus Cabinets project demonstrates that DonoBrace represents a significant advancement in metal building bracing technology, delivering measurable improvements in installation efficiency and error prevention. While the system shows clear advantages over traditional methods, it is important to have the appropriate tool access to limit any end-bracket access issues.
The combination of intuitive design, error-proofing capabilities, and competitive installation speed makes DonoBrace a promising solution for contractors seeking to improve project efficiency while maintaining quality standards. This innovative bracing system could set new industry standards for metal building construction.
Final Reflection
The success of the Pleus Cabinets project is a testament to the proactive leadership of Frank Verslues and the operational excellence of his team. Their ability to quickly adapt to new technologies, anticipate onsite needs, and maintain momentum throughout the installation process exemplifies best-in-class field execution. By embracing DonoBrace’s innovative design and identifying key tooling optimizations early, Frank and his crew are not only delivering a highly efficient build but also contributing valuable insights that will help shape future installations. Their forward-thinking approach and commitment to continuous improvement set a high standard for metal building construction.
Project Details
- Contractor: Verslues Construction,
- Project: Pleus Cabinets project
- Location: Jefferson City, Missouri
- Building Type: Storage Facility
- Superintendent: Frank Verslues,
- Manufacturer: Behlen Building Systems
For more information about DonoBrace, or to discuss your next construction project, connect with our expert team.